ABB IRB 2400L Robot Island with Rotating Table and Double IRBP 250K Lathe

Introduction to the ABB IRB 2400L Robot Island

The ABB IRB 2400L Robot Island represents an advanced and versatile solution for industrial automation applications. This system consists of an ABB IRB 2400L robot equipped with a rotary table and two IRBP 250K lathes. Everything is managed by brushless electric motors and presents itself as a well-tested and ready-to-use unit. The machine is also equipped with a LAW 500 R welding power source and an S4C control unit, which complete the setup for efficient and precise operation.

Visual Appearance and Construction

• ABB IRB 2400L robot: The ABB IRB 2400L robot is a robust and compact model, designed to ensure high precision and reliability. The robot features a metal structure with articulated arms, made to withstand heavy loads and harsh operating conditions.
• Rotary Table and Double Lathe IRBP 250K: The rotary table is mounted on a solid base, with two IRBP 250K lathes positioned to optimize access to the machined parts. IRBP 250K lathes are equipped with high-quality mechanical components and are designed for precise machining.
• LAW 500 R Welding Generator: This generator is a compact and robust unit, designed to ensure high quality welds. It is positioned to integrate seamlessly with the robotic system.
• S4C Control Unit: The S4C control unit is the central element for managing and coordinating the operations of the robotic island.

Technical Specifications

• Tip Light (Working Length): 2500 mm
• Table rotation: 1200 mm
• Maximum capacity per station: 250 kg
• Welding generator: LAW 500 R
• Control Unit: S4C

Main Components

• ABB IRB 2400L robot: This industrial robot is equipped with articulated arms that allow precise and rapid movements. It is designed to handle loads up to 20kg and offers optimal operating range for welding and machining applications.
• Rotating Table: The rotating table allows you to orient the workpieces, improving access and precision.
• IRBP 250K lathes: Each lathe is designed to process pieces with variable diameters and lengths, equipped with brushless electric motors for smooth and precise operation.
• LAW 500 R Welding Generator: Provides power and control to perform high quality welds.
• S4C Control Unit: Manages and coordinates the operations of the robot, lathes and welding generator.

Use and Processing Procedure

1. Preparation: Mount the parts on the IRBP 250K lathes and make sure they are well secured. Configure the turntable for optimal orientation.
2. Programming: Use the S4C control unit to program the operations of the ABB IRB 2400L robot and define work sequences.
3. Operation: Start the system and allow the robot to perform welding and machining operations. The rotary table and lathes will adapt to the needs of the process.
4. Monitoring: During the operation, monitor the system performance and intervene if necessary to ensure the quality of the work.

Accessories and Options

• Replacement Tools: For the ABB IRB 2400L robot and IRBP 250K lathes, specific tools can be added to expand machining capabilities.
• Cooling System: For the LAW 500 R welding power source, an additional cooling system can be useful to manage high temperatures during prolonged operations.
• Vision Systems: The addition of robotic vision systems can improve the precision of the machining and welding process.

Optimal Use Parameters

• Processing Speed ​​(v): It determines the feed rate of the workpieces and must be adjusted according to the specifications of the material and the tool. Formula: $v$
  • Where dd $d$ is the diameter of the workpiece and NN $N$ is the rotation speed.
• Welding Speed ​​(V): Adjustable via the LAW 500 R generator to ensure quality welds. Formula: $V$
  • Where PP $P$ is the applied power and AA $A$ is the weld area.

Workable Materials

The ABB IRB 2400L Robot Island is suitable for processing and welding a variety of materials, including:

• Stainless Steel: Excellent for applications requiring corrosion resistance.
• Aluminum: Suitable for lightweight components and precision machining.
• Metal Alloys: Can be used for high quality industrial production.

Maintenance and Verification of Used Equipment

To keep the ABB IRB 2400L Robot Island in excellent condition:

1. Regular Cleaning: Remove dust and debris from components to ensure smooth operation.
2. Periodic Check: Check the calibration of the lathes and the functionality of the robot. Make sure the brushless motors and welding generator are working properly.
3. Lubrication: Make sure all moving parts are well lubricated to reduce wear and prolong the life of the machine.

Used rating:

• Operating Hours: Check usage time to evaluate wear.
• General Condition: Check the physical condition of the components and their functioning.
• Documentation: Make sure the machine is sold with all documentation and certificates of conformity.

Sectors of Use

The ABB IRB 2400L Robot Island is used in various industrial sectors:

• Automotive: For the machining and welding of vehicle components.
• Metalworking Industry: For the production of precision parts and complex assemblies.
• Aerospace Sector: For applications requiring high precision and robustness.

Why It's Better to Buy Used

Purchasing a ABB IRB 2400L Robot Island offers numerous advantages:

• Reduced Costs: The price of a used machine is lower than a new one, offering an excellent saving opportunity.
• Reliability: ABB robots and related equipment are known for their durability and precision, making used robots a safe choice if well maintained.
• Market Value: Buying used allows you to get a high-quality machine at a fraction of the original cost, with the guarantee of reliable performance and installation and training support.

In summary, the ABB IRB 2400L Robot Island with rotary table and double IRBP 250K lathe is a strategic investment for companies that need an automated system for complex machining and welding. The used version, if well maintained, offers excellent value for money and a long operational life.