Technical Data Sheet: Vibrating Orientator Feeder
1. General Description
A vibratory orienting feeder is a device used to orient and feed small and medium-sized components in a production line. It uses vibrations to move and orient parts to a predetermined position, making it easier to automate the assembly process.
2. Technical Specifications
Dimensions and Capacity:
- Tray Diameter: Generally vary between 200 mm and 1000 mm.
- Tray Height: 100mm to 300mm.
- Feed Capacity: Depends on the size of the pieces and the vibration frequency, typically 1000 to 3000 pieces per hour.
Construction Materials:
- Tray: Metal (stainless steel or aluminium), wear-resistant plastic.
- Support Structure: Painted or stainless carbon steel.
- Vibration Components: Electromagnets or vibration motors.
3. Materials and Construction
- Tray: Made of metal (stainless steel for corrosion resistance) or sturdy plastic for durability and easy cleaning.
- Construction: Carbon or stainless steel, depending on operating environment and strength requirements.
- Vibrating Components: Use electromagnets or vibration motors that are mounted under the tray or inside the support structure to generate the necessary vibrations.
4. Mechanical Characteristics
- Vibration System: Generated by electromagnets or electric motors, adjustable to change the intensity and frequency of vibrations.
- Part Orientation: Guiding and channeling devices within the tray to direct components to a specific location.
- Adjustment: Ability to adjust the angle and speed of the tray to adapt to the size and shape of the components.
5. Electrical Characteristics
- Power supply: Typically 220V or 380V AC, but may vary depending on the model and system needs.
- Energy Consumption: Depends on the power of the vibrating motors and the vibration frequency; can vary from 100W to 1kW or more.
- Control: Interfaces for adjusting the vibration frequency and feeding speed.
6. Mathematical Formulas Used
- Vibration Frequency (f): f = 1 / T
- Where T is the period of vibration.
- Vibration Amplitude (A): A = F / (m × ω²)
- Where F is the applied force, m is the mass, and ω is the angular frequency.
- Power Consume (P): P = V × I
- Where V is the voltage and I is the current consumed by the vibrating motor.
7. Sectors of Use
- Manufacturing Industry: Used to assemble mechanical, electronic and other small parts.
- Food Industry: Used for handling packaging machine components.
- Electronic Sector: To orient and power parts of electronic circuits and assemblies.
- Automotive: Used to manage and orient parts on the assembly line.
8. Advantages of Buying Used
- Lower Cost: Purchasing a used vibratory orienter feeder is generally less expensive than purchasing a new one.
- Reduced Delivery Times: Often available immediately, reducing waiting times for production.
- Sustainability: Purchasing used equipment contributes to reducing waste and using resources more efficiently.
Additional Considerations
- Condition: Check the state of wear and operation of the main components, such as the vibration system and motors.
- Maintenance: Make sure your used power supply has been properly maintained and that critical components are in good condition.
- Warranty: Check if the seller offers warranties or after-sales support for the used device.
Conclusion
A used vibrating orienter feeder can be an economical and advantageous choice for many industrial applications, provided that the necessary checks are carried out to ensure its functionality and durability. If you have a specific model in mind or additional details, let me know!
TYPE OF MACHINE:
This model is a medium-sized vibrating orienting feeder for caps. The unit helps quickly and reliably packaging during the process of pharmaceuticals, personal hygiene products, foods, specialty chemicals or others.
SECTOR OF USE:
Pharmaceutical, chemical, cosmetic, food, dietary, medical devices, manufacturing.
PECULIARITY:
The high versatility allows reordering and transport for various production lines.
The machine is equipped with three output tracks for directing the caps.