Technical Data Sheet: Vibrating Feeder with Elevator

Introduction

The vibrating elevator feeder is a device designed to handle and sort a wide range of products, from small pharmaceutical capsules to components for the food and cosmetics industry. This type of feeder is particularly useful for re-sorting caps and other similar products, due to its flexibility and ability to operate in different production environments.

General Features

• Type of Machinery : Vibrating feeder with elevator.
• Sectors of use : Pharmaceutical, chemical, cosmetic, food, dietary, medical devices, manufacturing.
• Peculiarities:
  • It handles products with both symmetrical and asymmetrical shapes.
  • High versatility for reordering and transport in different production lines.
  • Constructed of stainless steel, ensuring durability and ease of cleaning.
  • Transparent polycarbonate cover to protect materials and allow process monitoring.
  • Control panel with emergency button for additional safety.
  • Two remote controls: one to select the work mode (continuous cycle, manual, automatic) and the other for maneuvering and positioning the lift.

Structure and Components

1. Elevator:

   • Designed to lift and transport products to the feed channel.
   • Operated by remote control to adjust the height and position.

2. Vibrator:

   • It generates the vibrating movement necessary for tidying and moving materials.
   • Essential for the smooth flow of products through the system.

3. Power Channel:

   • Facilitates the transfer of products from the tank to the production line.
   • Designed to minimize contamination and ensure continuous flow.

4. Power Tank:

   • Contains products before they are transferred to the feed channel.
   • Built to minimize interruption to the power process.

5. Control Panel:

   • Located on the right side of the machine.
   • Equipped with emergency button and controls for operating modes.

6. Polycarbonate cover:

   • Protects the system and processed materials, while facilitating process visibility.

Technical Specifications

• Voltage : 200 Volts
• Current : 0.4 Ampere
• Frequency : 60 Hz

Usage Procedure

1. Installation:

   • Place the vibratory elevator feeder in an appropriate area of ​​the production line.
   • Connect the machine to the electrical network following the voltage and current specifications.

2. Configuration:

   • Set the operating parameters via the control panel and remote controls.
   • Adjust the position of the elevator according to the specific needs of the production line.

3. Operation:

   • Start the power supply and monitor the operation of the vibrator and elevator.
   • Use remote controls to adjust working modes and positioning of the lift.

4. Maintenance:

   • Carry out regular inspections of the vibrator, tank and elevator.
   • Periodically clean the feeding channel and the tank to maintain high hygiene standards.

Matching accessories

To improve the performance of the vibrating elevator feeder, the following accessories can be considered:

• Additional Tanks : Increase fuel capacity and reduce downtime.
• Filters and Screens : To ensure cleanliness and prevent contamination of products.
• Advanced Control System : Allows more precise adjustment of vibrations and feeding speed.

Formulas for Optimal Use

To optimize the use of the vibrating feeder, the following formulas are considered:

• Vibratory Power (P) : P=F×vP = F \times v $P$ $=$ $F$ $\times$ $v$

  • FF $F$ = Vibration force
  • vv $v$ = Vibration speed

• Transport Efficiency (η) : η=(QoutQin)×100%η = \left(\frac{Q_{\text{out}}}{Q_{\text{in}}}\right) \times 100\% $\eta$ $=$ $($ Q in ​Q out ​​) $\times$ $100\%$

  • QoutQ_{\text{out}} $Q$ out ​=
  • QinQ_{\text{in}} $Q$ in ​=

Workable Materials

The vibrating feeder with elevator is suitable for a variety of materials:

• Caps and Brushes : Effective management of products with different shapes.
• Pharmaceutical Products : Capsules and other small components.
• Hygiene Products : Personal care items such as soaps and detergents.
• Food and Chemicals : Granular materials and powders.

Maintenance

To keep the machinery in excellent condition:

• Periodic Inspection : Regularly inspect the mechanical and electrical parts.
• Cleaning : Remove residues from the tank and supply channel to avoid contamination.
• Component Replacement : Replace worn or damaged components to ensure long operating life.

Evaluation of used cars

When purchasing a used vibrating feeder, consider:

• Visual Condition : Check for damage or signs of wear.
• Operation : Make sure the vibrator and elevator are working properly.
• Documentation : Check the availability of maintenance manuals and certifications.

Sectors of Use

This vibrating feeder finds application in:

• Pharmaceutical Sector : For the management and reordering of capsules and components.
• Chemical and Cosmetic Sector : In the handling of chemical and cosmetic products.
• Food and Dietetic Sector : For foods and supplements.
• Medical Devices : Used in the preparation and management of medical devices and components.

Advantages of Buying Used

Buying a used vibrating feeder offers numerous advantages:

• Lower Cost : Reduced price compared to a new model, with significant savings.
• Immediate Availability : Ready to use and available for rapid deployment.
• Reliability : Used models from renowned brands offer proven and reliable performance.

In summary, the vibrating elevator feeder is a versatile and effective solution for unscrambling and packaging products in various industries. With proper maintenance and careful evaluation, this machine can provide continuous, reliable operation for many years.