TYPE OF MACHINERY:

Technical Data Sheet: IMA Vibrating Feeder

Introduction

The IMA vibratory feeder, built in 1995, is a system designed for the feeding and unscrambling of products in various industrial sectors. This medium-sized model is particularly effective at handling caps and toothbrushes, but is versatile and can also be used for a wide range of other products. Its ability to operate in different environments and its high efficiency make it an excellent choice for packaging and transportation in production lines.

General Features

• Brand and Model : IMA Vibrating Feeder
• Year of Construction: 1995
• Sectors of use : Pharmaceutical, chemical, cosmetic, food, dietary, medical devices, manufacturing.
• Peculiarities:
  • Handles caps and toothbrushes with both symmetrical and asymmetrical shapes.
  • High flexibility to adapt to different production lines.
  • Vibrating wave motion to move materials.

Structure and Components

The IMA vibrating feeder consists of the following main components:

1. Vibrator:

   • Generates the wave movement for the transport of materials.
   • Essential for the movement of the feeding channel and for the transfer of caps and brushes.

2. Power Channel:

   • Designed to facilitate the passage of materials through the system.
   • The undulating and falling/rising movement of the channel helps separate and align the products.

3. Power Tank:

   • Contains products before they are transferred to the feed channel.
   • Designed to minimize contamination and ensure continuous supply.

4. Control System:

   • It allows you to adjust the intensity of the vibrations and the feeding speed.
   • Facilitates adaptation of the feeder to specific production needs.

5. Support Structure:

   • Sturdy base that supports the vibrator and the canal.
   • Built to ensure stability and durability over time.

Dimensions and Measurements

Size specifications may vary, but a medium-sized power supply like this IMA typically has:

• Channel diameter : Variable depending on production needs.
• Tank Dimensions : Proportioned for adequate fuel capacity.
• Overall Dimensions : Adaptable to the production area in which it is installed.

Mechanical Characteristics

• Versatility : Capable of handling a variety of product shapes and sizes.
• Vibrating Movement : Wave-like for effective movement and alignment of materials.
• Robustness : Built with durable materials for long operating life.

Usage Procedure

1. Installation:

   • Place the IMA vibratory feeder in a suitable area, ensuring easy access to electrical connections and sufficient working space.
   • Connect the vibration system and the control panel.

2. Configuration:

   • Set the adjustments for vibration and feed speed according to product specifications.
   • Make sure the supply tank is charged and ready to transfer materials.

3. Operation:

   • Turn on the power supply and monitor the flow of products through the feed channel.
   • Periodically check the operation of the vibration system and the quality of the power supply.

4. Maintenance:

   • Carry out regular inspections for any signs of wear or malfunctions.
   • Clean the tank and supply channel to avoid contamination.

Matching accessories

To improve the efficiency of the IMA vibrating feeder, various accessories can be used:

• Additional Tanks : To increase fuel capacity and reduce downtime.
• Filters and Screens : To ensure cleanliness and prevent contamination of materials.
• Advanced Control System : For more precise adjustment of vibration and feeding speed.

Formulas for Optimal Use

To determine the optimal parameters of the vibrating feeder, consider the following formulas:

• Vibratory Power (P) : P = F × v

  • F = Vibration force
  • v = Vibration speed

• Transport Efficiency : η = (Q_out / Q_in) × 100%

  • Q_out = Quantity of products actually transferred
  • Q_in = Quantity of products inserted

Workable Materials

The IMA vibratory feeder can handle a variety of materials, including:

• Caps and Brushes : Suitable for products with symmetrical and asymmetrical shapes.
• Pharmaceutical Products : Capsules and other components.
• Hygiene products : Soaps, detergents and other items.
• Food and Chemical Products : Powders and granular products.

Maintenance

To keep your vibrating feeder in optimal condition, it is essential:

• Periodic Inspection : Regularly inspect the system for wear and malfunctions.
• Cleaning : Keep the tank and supply channel clean to avoid contamination.
• Component Replacement : Replace worn components to ensure continued reliable operation.

Evaluation of used cars

When purchasing a used vibrating feeder, consider:

• Visual Condition : Check the overall condition of the unit, looking for signs of wear or damage.
• Functional Test : Make sure the vibration system and material flow are correct.
• Documentation : Check the availability of manuals and technical documentation.

Sectors of Use

The IMA vibrating feeder is versatile and finds application in:

• Pharmaceutical Sector : For the management and reordering of capsules and other products.
• Chemical and Cosmetic Sector : In the handling of chemical and cosmetic products.
• Food and Dietetic Sector : For foods and supplements.
• Medical Devices : Used in the preparation and management of medical devices and components.

Advantages of Buying Used

Buying a used vibrating feeder has several benefits:

• Reduced Cost : Lower price than a new model, with significant savings.
• Immediate Availability : Often ready to use and available for quick acquisition.
• Reliability : Used models from recognized brands offer reliable and long-lasting performance.

In summary, the IMA vibratory feeder is a great choice for those looking for a versatile and reliable unit for handling sterile and non-sterile products. With proper maintenance and careful evaluation, this model can provide excellent service for years to come.