Technical Data Sheet for the Allubit Coated Enamel Ball Mill 400 L 5.5 HP

Make and Model

The Allubit 400 L Coated Glaze Ball Mill is specialized equipment designed for the grinding and dispersing of glazes and ceramic materials. With a capacity of 400 liters and a power of 5.5 HP, this mill is equipped with an Allubit lining and a braking system, and has recently been overhauled to ensure optimal performance.

Structure and Components

1. Mill body:

   • Material : Allubit coated. Allubit is a highly wear-resistant and corrosion-resistant material, ideal for applications requiring long life and high strength.
   • Capacity : 400 litres. This capability allows large volumes of material to be processed at one time, increasing the efficiency of the process.

2. Motor:

   • Power : 5.5 HP (approximately 4 kW). The engine power is adequate to ensure effective grinding and high working capacity.
   • Brake : Equipped with a brake to control and stop the mill safely and quickly, improving safety and precision during operations.

3. Spheres:

   • Type : Uses grinding balls which are crucial to the glaze dispersion and grinding process. The balls are of high quality to ensure effective crushing of the material.

4. Braking System:

   • Type : Mechanical or electric brake, depending on the model. It allows precise control of rotation speed and rapid stopping, reducing downtime and increasing safety.

5. Coating:

   • Material : Allubit. This coating offers excellent protection against wear and corrosion, extending the life of the mill and improving the quality of workmanship.

Technical Characteristics

• Tank capacity : 400 litres
• Engine Power : 5.5 HP (4 kW)
• Coating Material : Allubit
• Braking System : Included

Usage Procedure

1. Installation : Place the mill on a stable and safe surface. Make sure the fuel system and exhaust system are properly installed and functioning.

2. Preparation of Materials : Load the glazes or ceramic materials into the mill. Make sure the grinding balls are present and in good condition.

3. Setup and Startup : Adjust mill settings, including rotation speed and grinding time. Start the mill and monitor the grinding process.

4. Control and Collection : During operation, check the quality of dispersion and grinding. Collect the treated material once the process is complete.

5. Shutdown and Maintenance : After use, turn off the mill and clean the work areas. Carry out regular checks and maintenance, including checking the grinding balls and lining.

Accessories and combinations

• Cooling System : To maintain an optimal working temperature and prevent overheating.
• Maintenance Kit : Includes tools and spare parts for maintaining and replacing the grinding balls.
• Filtering System : To remove dust and impurities from treated materials.

Formulas and Parameters of Optimal Use

1. Grinding Speed ​​(V) : Adjust the speed of the mill according to the type of material and the size of the balls. The speed can be calculated using the formula:

   $$V$$

   where NN $N$ is the number of revolutions per minute and DD $D$ is the diameter of the drum.

2. Grinding Time (T) : Determined by the desired consistency of the material. Adjust the time according to the processing specifications and the viscosity of the glazes.

3. Ball Size (S) : The size of the balls affects the quality of the grinding. Smaller balls are suitable for fine materials, while larger ones are used for coarser materials.

Maintenance

To keep your Allubit Lined Ball Mill 400 L in excellent condition:

• Regular Cleaning : Remove enamel residues and dust from the internal and external parts of the mill.
• Ball Inspection : Check the wear of the grinding balls and replace them if necessary.
• Checking the Coating : Check that the Allubit coating shows no signs of wear and replace it if damaged.
• Engine and Brake Maintenance : Monitor the operation of the engine and brake system and make any necessary repairs or replacements.

Evaluation of used cars

When evaluating a used mill:

• General Conditions : Check the aesthetic and functional condition of the mill.
• Functionality of Balls and Casing : Make sure the grinding balls and Allubit casing are in good condition and operational.
• Engine and Brake Condition : Check that the engine and braking system are working properly and have no defects.

Sectors of Use

The Allubit Coated Ball Mill 400 L is used in:

• Ceramic Industry : For grinding glazes and ceramic materials.
• Coatings Industry : To prepare mixtures of enamels and paints.
• Research Laboratories : For experimentation and production of new materials and formulations.

Advantages of Used Equipment

Buying a Allubit 400 L Coated Ball Mill offers advantages such as:

• Lower Cost : More competitive price than a new mill.
• Reliability : If well maintained, a used mill can provide excellent performance.
• Immediate Availability : It could be ready for use without long waits.

In summary, the 400 L Allubit Coated Ball Mill with 5.5 HP engine is a robust and versatile machine, ideal for grinding glazes and ceramic materials. The combination of a durable Allubit coating and braking system make it a reliable option for industrial and laboratory applications. Purchasing a used model can be an advantageous choice, as long as the machine is in good condition and well maintained.