Mikron Mill E 500 U

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Description

The Mikron Mill E 500 U is a 5-axis CNC machining center that represents an extremely versatile solution for those seeking precision, speed and reliability in their production process. This model, built in 2017 , offers advanced technology and a robust mechanical structure, making it particularly suitable for high-precision machining in the industrial sector, from precision mechanics to the production of complex components in various materials.

Design and Main Components

Visually, the Mikron Mill E 500 U is compact but imposing, with a weight of 6 tons which guarantees stability even during intensive processing. One of its main features is the rotary-tilting table with a diameter of 500 mm , which allows you to operate on pieces of significant dimensions with extreme precision thanks to the possibility of moving the pieces continuously on the five axes. has a stroke of 500 mm on the

The heart of the machine is the high-speed spindle with a capacity to reach up to 20,000 revolutions per minute , making it perfect for processing materials such as aluminium, steel, titanium and light alloys. The high rotation speed allows extremely precise and rapid milling operations, reducing production times and improving the quality of the finished product.

The Mikron Mill E 500 U is equipped with an automatic tool magazine with a capacity of 60 tools , allowing considerable flexibility during complex operations. This means that it is possible to carry out several processes in a single cycle without the need to stop the machine to change tools manually. The Heidenhain Itnc 530 FS is the numerical control system used, known for its reliability and precision in managing 5-axis machines.

Technical Characteristics

  • X Axis Travel : 500 mm
  • Y Axis Travel : 450 mm
  • Z Axis travel : 400 mm
  • Spindle speed : up to 20,000 rpm
  • Tool magazine : capacity of 60 tools
  • Maximum tool diameter : 150 mm
  • Tilting rotary table : diameter 500 mm
  • Overall weight : 6 tons
  • Control type : Heidenhain Itnc 530 FS

This configuration allows exceptional flexibility, especially in sectors where precision and high speed are essential, such as in the processing of moulds, aeronautical or mechanical components.

Use and Maintenance Procedure

The use of the Mikron Mill E 500 U is intuitive for expert operators, thanks to the Heidenhain Itnc 530 FS , which allows rapid and precise programming. The rotary tilting table allows you to position the piece to be worked at different angles, facilitating complex machining without having to continuously manually reposition the piece.

To optimize machine performance, it is important to correctly set the cutting parameters. For example, cutting speed ( Vc ) can be calculated using the following formula:

Vc=π⋅D⋅n1000Vc = \frac{\pi \cdot D \cdot n}{1000}

Where:

  • D is the diameter of the tool (up to 150 mm in this case)
  • n is the spindle speed (up to 20,000 rpm ).

Machine maintenance is simplified by automatic lubrication systems, which ensure correct lubrication of critical components, reducing wear and increasing the useful life of the spindle and other mechanical components. Cleaning the work surface and periodically checking the spindle cooling system are also fundamental operations to ensure optimal and continuous operation of the machine.

Accessories and Areas of Use

The Mikron Mill E 500 U can be integrated with a series of accessories, including angle heads for milling operations on inclined planes and extraction systems for dust and chip control. Furthermore, thanks to the ability to handle large tools, it can be used in combination with special cutters for customized machining.

This machine is perfectly suited to a wide range of industries, including the aviation industry, mold and die making, precision engineering and automotive component manufacturing. The ability to work on five axes continuously offers flexibility that is difficult to find in other machines, allowing complex geometries to be worked in a single step, reducing machining times and production costs.

Why buy used?

Purchasing a used machining center like the Mikron Mill E 500 U represents an incredible opportunity. Although the machine is from 2017 , its advanced technology still makes it competitive compared to more recent models. The fact that it has already exceeded a period of use allows the purchase price to be significantly reduced, without sacrificing the quality of the workmanship. Furthermore, regular maintenance and careful inspection of its components ensure that this machine can continue to perform excellently for many years to come.

In conclusion, the Mikron Mill E 500 U is a machining center that combines precision, speed and flexibility, representing an ideal choice for those looking for a superior quality used machine. Thanks to its robustness, its ability to work on five continuous axes and the ability to handle complex tools, this model offers high performance in a wide range of industrial applications.

Specific details

Continent Europe
Nation Italy
Piemonte region
Province of Novara

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