GILDEMEISTER 3-Axis CNC Horizontal Lathe Mod. CTX 400 S2

Introduction to the Machine

The GILDEMEISTER Mod. CTX 400 S2 3-axis CNC horizontal lathe is a high-quality used equipment, designed to provide advanced performance in the machining of precision parts. With a configuration that includes live tools and a FANUC 21i-T CNC, this lathe is an excellent option for complex and productive operations.

Appearance and Structure

• Visual Appearance : The GILDEMEISTER Mod. CTX 400 S2 has a robust and modern design. The machine has an industrial gray metal structure, with an ergonomic and well-positioned control panel. The overall appearance is very solid and stable, with a clear layout that facilitates access to the main components and work areas.

• Main Components:

  • Self-centering chuck : 210 mm diameter, designed to hold the workpiece in position with high precision.
  • C axis : For rotating the piece and carrying out complex machining operations.
  • Turret : Equipped with 12 stations, 6 of which are motorized for the use of specific tools.
  • Powered Tools : They allow additional processing without the need to change tools manually.
  • Chip conveyor : To keep the work area clean and facilitate the production process.

Technical Specifications

• Brand and Model : GILDEMEISTER Mod. CTX 400 S2
• CNC control : FANUC 21i-T
• Working diameters:
  • Ø Workable on the pallet : 570 mm
  • Ø Workable on the Transversal Guide : 420 mm
• Racing of the Aces:
  • X axis : 220 mm
  • Z axis : 635 mm
• Spindle Rotation Speed : Up to 5000 min⁻¹
• Spindle power : 21 kW
• Bar passage : 65 mm
• Spindle hole : 79 mm
• Turret stations: 12
• Motorized Stations: 6
• Machine Dimensions : 3200 x 1750 x 1750 mm (L x W x H)
• Overall Weight : 5300 kg
• Working Hours : Less than 9000 hours

Usage Procedure

1. Preparation:

   • Initial Inspection : Visually inspect the machine for obvious damage. Make sure all components, such as the chuck and C-axis, are in good condition and working order.
   • Configuration : Set up the FANUC 21i-T CNC according to the specifications of the intended work. Check the X and Z axis settings and ensure the chip conveyor is operational.

2. Preparation of the Piece:

   • Fixture : Mount the workpiece in the self-centering chuck, adjusting the position to ensure precise machining.
   • Tool Setup : Load and configure tools in the turret stations, including powered ones for special machining.

3. Turning operations:

   • Programming : Enter the machining parameters into the FANUC 21i-T CNC. Set rotation speeds, feeds and depth of cut according to the workpiece specifications.
   • Startup : Start the machine and monitor the machining process. The C axis and motorized stations allow complex and high-precision machining.

4. Conclusion:

   • Removing the Part : After machining, remove the part and check for accuracy and finish.
   • Cleaning : Clean the work area and remove accumulated chips.

Matching accessories

• Turning Tools : Various tools can be added to turret stations to customize machining operations.
• Cooling System : To improve tool performance and keep the machine cool.
• Measuring Devices : To ensure precision in machining and control the tolerances of the piece.

Formulas for Optimal Use

• Cutting Speed ​​(Vc):

  $$V$$

  Where DD $D$ is the diameter of the piece and nn $n$ is the rotation speed in RPM.

• Progress per Minute (f):

  $$f$$

  Where VfV_f $V$ f ​is nn $n$ is the rotation speed.

• Cutting Depth (ap):

  $$a$$

Workable Materials

The GILDEMEISTER Mod. CTX 400 S2 is suitable for processing various materials, including:

• Metals : Steel, aluminium, brass, and special alloys.
• Plastic Materials : Polyethylene, nylon, and other plastic materials.
• Composite Materials : Can be used for applications in sectors that require processing of composite materials.

Maintenance

• Regular Inspection : Carry out periodic inspections to detect wear or malfunctions. Check lubrication and moving parts.
• Cleaning : Remove chips and processing residues to avoid build-up that could affect performance.
• Software Update : Make sure your CNC software is up to date and working.

Evaluation of Good Used

• General Conditions : Check the physical and mechanical condition of the machine. A used lathe such as the GILDEMEISTER Mod. CTX 400 S2 should show minimal signs of wear if well maintained.
• Working Hours : Less than 9000 working hours indicates relatively moderate usage.
• Documentation : Check that documents such as wiring diagrams and manuals are available to facilitate maintenance and repairs.

Sectors of Use

• Metalworking Industry : For the processing of high precision metal parts.
• Automotive : Used in the production of vehicle components, where precision is crucial.
• Aerospace Sector : Suitable for the production of critical and complex parts.

Advantages of Buying Used

• Lower Costs : The used GILDEMEISTER Mod. CTX 400 S2 lathe offers an excellent quality-price ratio compared to a new machine.
• Excellent condition : The machine is in excellent mechanical and electronic condition, with less than 9000 working hours, which makes it an advantageous option.
• Reliability : GILDEMEISTER is a brand renowned for the quality and reliability of its lathes, guaranteeing high performance even for used machines.

In summary, the GILDEMEISTER Mod. CTX 400 S2 3-axis CNC horizontal lathe represents an excellent choice for those looking for a used machine with advanced features and solid performance. With its FANUC 21i-T CNC control and driven tools, it offers flexibility and precision, making it ideal for high-quality industrial applications.