Battenfeld R 60/200 injection molding machine

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Description

Turin Unilog b4 control Year of construction 2003 Model r 60/200

 

Technical Data Sheet and Detailed Description of the Battenfeld R 60/200 Injection Molding Machine


1. General Description

The Battenfeld R 60/200 Injection Press is an industrial machine used for the production of plastic components via the injection molding process. Unilog B4 control system , which allows precise and automated management of molding parameters. Built in 2003, this press is designed for reliability and high performance in industrial production environments. The Battenfeld R 60/200 is ideal for companies that produce small to medium-sized plastic parts in large volumes.


2. Technical Specifications

  • Model: R 60/200
  • Year of Construction: 2003
  • Closing Force: 60 tons
  • Screw Diameter: Variable based on configuration (generally between 20 and 30 mm)
  • Injection Capacity: Depends on the diameter of the screw (generally between 60 and 120 cm³)
  • Control System: Unilog B4
  • Closing system: Hydraulic
  • Power supply: Three-phase, usually 380-415V
  • Workable Materials: Various types of plastics, including thermoplastics and engineering materials
  • Net Weight: Varies based on specific configuration (usually between 5 and 7 tons)
  • Certifications: Complies with CE safety and quality standards

3. Composition of the Machine

The Battenfeld R 60/200 Injection Molding Machine is made up of the following main components:

  • Injection Unit: Includes the screw, injection cylinder, fuel system and heating system. The screw plasticizes the material and injects it into the mold.
  • Closing Unit: Consists of the hydraulic mechanism that closes and holds the mold in position during injection.
  • Unilog B4 Control System: A computerized interface that allows you to program and monitor production parameters such as temperature, injection pressure and cycle times.
  • Frame and Supporting Structure: The base and frame that support the injection and closing units, constructed of steel to ensure stability and durability.
  • Hydraulic System: Powers the clamping unit and controls the pressure during injection.
  • Control Panel: A user interface that allows you to set operating parameters and monitor the status of the machine.

4. Use and Optimization

How to use it:

  1. Machine Preparation:

    • Load the granular plastic material into the feed funnel.
    • Set process parameters via the Unilog B4 system, such as melt temperature, injection pressure, screw speed and cycle times.
  2. Molding Operation:

    • The screw plasticizes the material by heating it and pushes it into the cylinder.
    • Once the material is plasticized, it is injected into the mold through the screw.
    • The clamping unit keeps the mold closed during injection and cooling of the part.
  3. Removing the Part:

    • After the workpiece has cooled and solidified, the clamping unit opens.
    • The molded piece is ejected from the mold and collected for quality control.

When to use it:

  • Mass Production: Ideal for the production of large volumes of plastic parts in series, thanks to its capacity for rapid and repetitive cycles.
  • Complex Components: Suitable for the production of parts that require precision and geometric complexity.
  • Technical Materials: Perfect for processing high-performance plastic materials, including those used in engineering applications.

Materials he works with:

  • Thermoplastics: ABS, polypropylene, polyethylene, polycarbonate.
  • Engineering Materials: PA (Nylon), POM, PEEK, glass fiber reinforced materials.

Formulas for process optimization:

  • Screw Speed ​​(V):
    V=n×D2V = \frac{n \times D}{2}
    ​Where

    • nn is the rotation speed (rpm),
    • DD is the diameter of the screw (mm),
    • VV is the feed speed (mm/s).
  • Injection Pressure (P):
    P=FAP = \frac{F}{A}
    ​Where

    • FF is the injection force (N),
    • AA is the cross-sectional area of ​​the screw (mm²),
    • PP is the injection pressure (MPa).
  • Cycle

    extraction

    • tinjectiont_{injection} the
    • coolingt
    • testratot time

5. Maintenance

Ordinary Maintenance:

  • Cleaning: Clean the injection unit and external surfaces regularly to remove plastic residues and dust.
  • Checking the Screw: Periodically check the wear of the screw and cylinder, replacing them if necessary.
  • Lubrication: Regularly lubricate moving parts, such as guides and bearings, to prevent wear and ensure smooth operation.

Extraordinary Maintenance:

  • Hydraulic System Inspection: Check the efficiency of the hydraulic system and replace worn components such as seals and pumps.
  • Unilog B4 Software Update: Ensure that the control system is updated to ensure maximum operational efficiency and safety.

6. Alternatives and Considerations for Purchasing a Used Vehicle

Alternatives:

  • Electric Injection Press: Ideal for those looking for greater energy efficiency and precision.
  • Hybrid Injection Molding Machine: Combines hydraulic and electrical elements to optimize energy consumption and clamping force.

Choosing a Used One:

  • Condition of the Screw and Cylinder: Check the wear of the screw and cylinder, as they are critical components that directly affect the quality of the product.
  • Control System Functionality: Ensure that the Unilog B4 system is functioning properly and that all sensors and actuators are in good condition.
  • Documentation and Maintenance: Request the maintenance booklet to verify that the machine has been regularly maintained and updated.

Why it is better to buy used:

  • Lower Cost: Buying a used machine allows you to save significantly compared to buying a new one, especially if the machine has been used little.
  • Reliability: Battenfeld balers are known for their durability, and a well-maintained model can provide years of reliable service.
  • Immediate Availability: A used model is available immediately, avoiding the waiting times for the production and delivery of a new machine.

The Battenfeld R 60/200 Injection Press represents an excellent choice for companies that need a reliable and precise machine for the production of plastic components. The combination of an advanced control system, a powerful hydraulic system and the robust Battenfeld construction make it an ideal solution for demanding production environments. Purchasing a used model, if in excellent condition, allows you to obtain high quality and performance at a reduced price, with the further advantage of ready availability.

Specific details

Continent Europe
Nation Italy
Piemonte region
Province of Alexandria

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