Technical Data Sheet

Product: Decoiler
Brand: Jorns
Model: PZSP 1500X3
Maximum length: 1500 mm
Maximum capacity: 3 tons

Technical Description

Things

The decoiler is a machine used for managing and unpacking reels of material, typically metal or paper, in industrial environments. The Jorns PZSP 1500X3 decoiler is designed to handle reels with a maximum length of 1500 mm and a capacity of up to 3 tons. It is equipped with mechanisms that facilitate the control and management of the material during carrying out operations.

What is it for

The Jorns PZSP 1500X3 decoiler is mainly used for:

• Unwinding of Reels: Allows you to unwind reels of material in a controlled and uniform way, facilitating subsequent processing.
• Material Management: Facilitates the handling and positioning of reels during production processes, reducing the need for manual intervention.
• Production Line Support: Integrate into the production chain to ensure continuous material flow and improve operational efficiency.

How to use it

The use of the Jorns PZSP 1500X3 decoiler involves the following steps:

1. Installation and Setup:

   • Placement: Place the decoiler in a suitable position near your work area, ensuring there is sufficient space for the reel to move.
   • Loading the Bobbin: Place the bobbin on the reel spindle. Make sure the coil is centered and secured correctly.

2. Operation Operation:

   • Parameter Setting: Adjust the unwinding speed and tension according to the specifications of the material and processing needs.
   • Starting the Machine: Activate the unwinding reel to begin the unwinding process. Monitor the process to make sure the coil unwinds evenly and smoothly.
   • Checking the Material: Periodically check that the material has no creases or defects during the unwinding process.

3. Coil Handling and Removal:

   • Process Suspension: Stop the unwinding process when the reel is completely unwound or when it is necessary to change the reel.
   • Removal: Remove the completed coil and replace with a new one if necessary. Make sure the area is clean and tidy.

Materials used

The Jorns PZSP 1500X3 decoiler is designed to work with reels of different materials, including:

• Metals: Steel, aluminum, and other rolled metals.
• Paper and Cardboard: For applications in the printing and packaging sector.
• Other Laminated Materials: Plastic or composite materials, depending on the machine specifications.

Types of Unwinding Reels

There are different types of decoilers, each designed for specific needs and capabilities:

1. Manual Reel Unwinders: Require manual intervention by the operator for loading and unwinding the reel.
2. Electric Unwinders: Equipped with electric motors for more precise control and greater efficiency during unwinding.
3. Pneumatic Unwinders: They use compressed air to operate, ideal for environments where the use of electricity is not safe.
4. Unwinding Reels with Tensioner: Equipped with automatic tensioning systems to maintain constant tension of the material during unwinding.
5. Modular Decoilers: They can be adapted and configured for different lengths and capacities, such as the Jorns PZSP 1500X3 model.

Maintenance of a Used Reel

To keep a used decoiler in good condition, it is important to follow these tips:

1. Lubrication and Cleaning:

   • Lubrication: Apply lubricants to moving parts and drive mechanisms to ensure smooth operation.
   • Cleaning: Remove dust, material residues and debris to avoid build-up and maintain operational efficiency.

2. Inspection and Control:

   • Checking Components: Periodically check the condition of major components, such as the spindle, guides and motors, for signs of wear or damage.
   • Checking the Tension System: Make sure the tension system is working properly and that there are no alignment problems.

3. Functional Test:

   • Operational Tests: Perform regular tests to verify that the unwinding system operates smoothly and that the material is unrolled uniformly.

4. Certifications and Safety:

   • Check Certifications: Make sure that the decoiler complies with safety regulations and that it has the necessary certifications.
   • Checking the Safety Devices: Check that the safety devices are functioning and that there are no risks for the operator.

Why it's better to buy used

Purchasing a used decoiler like the Jorns PZSP 1500X3 can offer significant advantages:

1. Economic Savings: The cost of a used reel is generally lower than a new one, reducing the initial investment.
2. Reliability: If well maintained, a used reel can provide reliable, long-lasting performance.
3. Immediate Availability: Used reels are often available for immediate purchase, avoiding the waiting times for the production of new models.
4. Resale Value: Used reels can maintain a good resale value, allowing you to recover part of your investment in the event of future resale.

In summary, the Jorns PZSP 1500X3 decoiler is a robust and versatile machine for handling reels of material. Purchasing a used model can be advantageous, provided the machine is well maintained and inspected, offering an economical and efficient solution for unwinding and material handling operations.