Parts washing system for solvent-based metal washing: detailed technical data sheet

The solvent-based metal washing parts washer represents an efficient solution for cleaning metal components. Designed to wash parts using specific solvents, such as the Soltene product, the system is characterized by a washing cycle that guarantees high quality cleaning and drying, thanks to vacuum technology. This type of machinery is commonly used in industrial sectors that require deep cleaning of mechanical parts, such as automotive, metalworking and the aeronautical industry.

General Description and Structure of the Plant

Visually, the system appears as a robust and bulky machine, typically built in stainless steel to resist solvent corrosion and facilitate maintenance. It is equipped with three rotating baskets that allow you to load different types of metal parts to be washed. The structure is composed of solvent tanks, a distiller for product recycling, and a vacuum drying system that ensures the removal of liquid residues.

Main Components:

• Washing Baskets : Three rotating baskets for loading parts.
• Solvent tanks : Two tanks with capacities of 57 liters and 36 liters respectively.
• Distiller : Capacity of 135 litres, used to recover and purify the solvent during the washing cycle.
• Vacuum Drying System : Dries the pieces after washing, eliminating all traces of solvent.
• Washing Pump : Power 1.5 kW, guarantees the circulation of the solvent.
• Gearmotor : Power 0.25 kW, manages the movement of the baskets.
• Fridge Compressor : Power 2.2 kW, maintains control of the temperature of the drying system.
• Fan : Power 1.1 kW, assists in the drying process.

Technical Specifications

• Solvent capacity:
  • Tank no. 1: 57 litres
  • Tank no. 2: 36 litres
  • Distiller: 135 litres
• Engine Power:
  • Washing pump: 1.5 kW
  • Gearmotor: 0.25 kW
  • Fridge compressor: 2.2 kW
  • Fan: 1.1 kW
• Power Required for Boiler/Distiller : 15 kW
• Installed Electrical Power : 36 kW (60 A)
• Hourly consumption : 7-8 kW
• Waterfall:
  • Pipe diameter: 1/2"
  • Inlet water pressure: 3-5 atm
  • Hourly consumption: approximately 300 litres

Usage Procedure

1. Loading the Parts : The parts to be washed are loaded into the rotating baskets, making sure to distribute them evenly for optimal cleaning.
2. Washing : The solvent is pumped from the tanks to the baskets for a complete wash. The wash pump pushes the solvent through the parts, removing oils, greases and contaminants.
3. Distillation : After washing, the dirty solvent is recovered and purified through the distiller, separating the residues and reusing the clean solvent.
4. Drying : The pieces pass through the vacuum drying system, which eliminates any solvent residue thanks to the technology of the refrigerator compressor and fan.
5. Unloading : Once dried, the parts can be removed from the plant ready for use or further processing.

Maintenance and Evaluation of Used Vehicles

Regular maintenance is essential to keep the system efficient. The main maintenance interventions include:

• Checking Solvent Levels : Make sure tanks are always adequately filled.
• Cleaning the Distiller : Regularly remove residues accumulated in the distiller to avoid blockages or inefficiencies.
• Checking the Seals and Pipes : Check the seals for leaks and replace the pipes if necessary.

To evaluate the quality of used equipment, it is advisable to check the general condition of the machine, the functionality of the electrical and mechanical components, and request the maintenance log to ensure that the system has been properly maintained.

Sectors of Use and Advantages of Purchasing Used

This parts washing system finds application in numerous sectors, such as:

• Mechanical Industry : For cleaning automotive components, gears, and mechanical parts.
• Aerospace : For washing high-precision components that require residue-free cleaning.
• Maintenance Workshops : Ideal for cleaning engine parts and other components undergoing maintenance.

Purchasing a used system like this represents an economical solution, with a reduced purchase price compared to a new one, but with the same reliability and production capacity, if well maintained.