CURSAL TRV500 Cutting Line

Introduction

The CURSAL TRV500 cutting line represents an advanced solution for cutting and processing materials in various industrial applications. This used machine, compliant with CE regulations, is designed to guarantee precision and efficiency in cutting. The line is equipped with various components to optimize the cutting process and material management.

Visual Description and Structure

The CURSAL TRV500 cutting line presents itself as an integrated system composed of several modules:

• RALM 4000 x 450 Roller Conveyor: A robust, 4000 mm long roller conveyor with a width of 450 mm, designed for transporting materials to the miter saw. Made of steel, it offers a stable support surface.
• Rapid Miter Saw TRV500: At the center of the line, equipped with a double button cutting control to guarantee operator safety. The miter saw is equipped with a 500 mm diameter blade and a PV500 presser with a 150 mm stroke.
• TSLR 5000 x 400 Unloading Belt: A belt 5000 mm long and 400 mm wide for the transport of cut materials, designed to facilitate the movement of the pieces after cutting.
• Electronic Stop FCN/80 L=5000: A 5000 mm long electronic stop device to ensure precise positioning of materials during cutting.
• EP1500 Pneumatic Ejector: Used to eject cut pieces from the work area, facilitating process automation.
• Roller Way Group VRF1500x2000x5: A system of rollers for the transport of materials, with dimensions of 1500 mm x 2000 mm and thickness of 5 mm.

Components and Specifications

1. RALM 4000 x 450 roller conveyor:

   • Dimensions: Length 4000 mm, Width 450 mm
   • Material: Steel
   • Function: Transport of materials to the cutting machine.

2. TRV500 Rapid Miter Saw:

   • Blade: Diameter 500 mm
   • Cutting Control: Double buttons for safety
   • Press: PV500 with 150 mm stroke
   • PLC: For cutting programming and ejector management
   • Function: Performs quick and precise cutting of materials.

3. TSLR 5000 x 400 Drain Mat:

   • Dimensions: Length 5000 mm, Width 400 mm
   • Material: Typically rubber or durable synthetic material
   • Function: Transport of cut materials at the end of the process.

4. Electronic Latch FCN/80 L=5000:

   • Dimensions: Length 5000 mm
   • Function: Electronic stopper for precise positioning.

5. EP1500 Pneumatic Ejector:

   • Dimensions: Length 1500 mm
   • Function: Ejection of cut materials.

6. VRF1500x2000x5 Roller Way Group:

   • Dimensions: 1500mm x 2000mm
   • Roller thickness: 5 mm
   • Function: Transport and support of materials.

Mechanical Characteristics

• Cutting Speed: The TRV500 miter saw is designed for a fast cutting speed, adaptable via the PLC.
• Pressure Pressure: The PV500 presser applies constant pressure with a stroke of 150 mm to ensure a uniform cut.
• Motorization: All components are motorized to ensure continuous and precise operation.

Usage Procedure

1. Preparation:

   • Installation: Make sure the line is installed on a flat and stable surface. Connect the electrical and pneumatic systems according to the technical specifications.
   • Parameter Setting: Program the PLC to set the cutting dimensions and operating parameters.

2. Loading of Materials:

   • Roller conveyor: Load the materials on the RALM roller conveyor, which will transport them towards the cutting machine.

3. Parting:

   • Starting the Miter Saw: Activate the double button cutting control. The PV500 presser will push the material against the blade 500mm to make the cut.
   • Waste Management: The EP1500 pneumatic ejector will eject cut materials from the work area.

4. Unloading and Removal:

   • Unloading Belt: The cut materials will be transported by the TSLR belt towards the exit.

5. Monitoring:

   • Operation Check: Check that all parts work correctly and that there are no obstructions or malfunctions.

Accessories and Options

To improve the functionality of the CURSAL TRV500 cutting line , the following accessories can be considered:

• Blade Cooling System: To extend the life of the blade and improve the quality of the cut.
• Automatic Quality Control: Sensors and cameras to inspect cut materials and ensure compliance with standards.

Formulas for Optimal Use

• Cutting Speed ​​Calculation:

  $$V$$

  Where VV $V$ is the cutting speed in m/s, DD $D$ is the blade diameter in mm, and NN $N$ is the number of revolutions per minute.

• Pressure Applied by the Press:

  $$P$$

  Where PP $P$ is the applied pressure, FF $F$ is the pressure force in Newtons, and AA $A$ is the contact area in mm².

Workable Materials

The CURSAL TRV500 cutting line is designed to work with:

• Metallic Materials: Steel and aluminum profiles and tubes.
• Plastic Materials: Pipes and profiles in hard plastic.
• Other Materials: Depending on the specifications of the blade and cutting system.

Maintenance and Evaluation of Good Used Goods

To ensure good operation and long life of the used CURSAL TRV500 cutting line

• Visual Inspection: Check for signs of wear or structural damage, especially on the blade and rollers.
• Lubrication and Cleaning: Perform regular cleaning and lubricate moving parts to prevent wear.
• Programming Check: Verify that the PLC and other electronic components are functioning properly.

Evaluation of a Good Used:

• General Condition: Examine the machine carefully for signs of wear and ask for maintenance history.
• Functionality: Test all functions and make sure there are no malfunctions.

Sectors of Use and Advantages of Purchasing Used

The CURSAL TRV500 cutting line is used in various industrial sectors:

• Metalworking Industry: For the processing and cutting of metal profiles and tubes.
• Plastic Industry: For cutting plastic pipes and profiles.
• Construction Sector: To prepare building materials.

Advantages of Buying Used:

• Lower Cost: Used splitting lines are cheaper than new ones, offering good value for money.
• Reliability: A well-maintained machine can continue to deliver high performance.
• Sustainability: Buying used contributes to environmental sustainability by reducing the demand for new materials and resources.

In summary, the CURSAL TRV500 cutting line is a versatile and robust machine, ideal for different cutting processes, with numerous components and accessories that optimize its efficiency.