GILDEMEISTER 3-Axis CNC Horizontal Lathe Mod. CTX 400 S2
Introduction to the Machine
The GILDEMEISTER Mod. CTX 400 S2 3-axis CNC horizontal lathe is a high-quality used equipment, designed to provide advanced performance in the machining of precision parts. With a configuration that includes live tools and a FANUC 21i-T CNC, this lathe is an excellent option for complex and productive operations.
Appearance and Structure
Visual Appearance : The GILDEMEISTER Mod. CTX 400 S2 has a robust and modern design. The machine has an industrial gray metal structure, with an ergonomic and well-positioned control panel. The overall appearance is very solid and stable, with a clear layout that facilitates access to the main components and work areas.
Main Components:
- Self-centering chuck : 210 mm diameter, designed to hold the workpiece in position with high precision.
- C axis : For rotating the piece and carrying out complex machining operations.
- Turret : Equipped with 12 stations, 6 of which are motorized for the use of specific tools.
- Powered Tools : They allow additional processing without the need to change tools manually.
- Chip conveyor : To keep the work area clean and facilitate the production process.
Technical Specifications
- Brand and Model : GILDEMEISTER Mod. CTX 400 S2
- CNC control : FANUC 21i-T
- Working diameters:
- Ø Workable on the pallet : 570 mm
- Ø Workable on the Transversal Guide : 420 mm
- Racing of the Aces:
- X axis : 220 mm
- Z axis : 635 mm
- Spindle Rotation Speed : Up to 5000 min⁻¹
- Spindle power : 21 kW
- Bar passage : 65 mm
- Spindle hole : 79 mm
- Turret stations: 12
- Motorized Stations: 6
- Machine Dimensions : 3200 x 1750 x 1750 mm (L x W x H)
- Overall Weight : 5300 kg
- Working Hours : Less than 9000 hours
Usage Procedure
Preparation:
- Initial Inspection : Visually inspect the machine for obvious damage. Make sure all components, such as the chuck and C-axis, are in good condition and working order.
- Configuration : Set up the FANUC 21i-T CNC according to the specifications of the intended work. Check the X and Z axis settings and ensure the chip conveyor is operational.
Preparation of the Piece:
- Fixture : Mount the workpiece in the self-centering chuck, adjusting the position to ensure precise machining.
- Tool Setup : Load and configure tools in the turret stations, including powered ones for special machining.
Turning operations:
- Programming : Enter the machining parameters into the FANUC 21i-T CNC. Set rotation speeds, feeds and depth of cut according to the workpiece specifications.
- Startup : Start the machine and monitor the machining process. The C axis and motorized stations allow complex and high-precision machining.
Conclusion:
- Removing the Part : After machining, remove the part and check for accuracy and finish.
- Cleaning : Clean the work area and remove accumulated chips.
Matching accessories
- Turning Tools : Various tools can be added to turret stations to customize machining operations.
- Cooling System : To improve tool performance and keep the machine cool.
- Measuring Devices : To ensure precision in machining and control the tolerances of the piece.
Formulas for Optimal Use
Workable Materials
The GILDEMEISTER Mod. CTX 400 S2 is suitable for processing various materials, including:
- Metals : Steel, aluminium, brass, and special alloys.
- Plastic Materials : Polyethylene, nylon, and other plastic materials.
- Composite Materials : Can be used for applications in sectors that require processing of composite materials.
Maintenance
- Regular Inspection : Carry out periodic inspections to detect wear or malfunctions. Check lubrication and moving parts.
- Cleaning : Remove chips and processing residues to avoid build-up that could affect performance.
- Software Update : Make sure your CNC software is up to date and working.
Evaluation of Good Used
- General Conditions : Check the physical and mechanical condition of the machine. A used lathe such as the GILDEMEISTER Mod. CTX 400 S2 should show minimal signs of wear if well maintained.
- Working Hours : Less than 9000 working hours indicates relatively moderate usage.
- Documentation : Check that documents such as wiring diagrams and manuals are available to facilitate maintenance and repairs.
Sectors of Use
- Metalworking Industry : For the processing of high precision metal parts.
- Automotive : Used in the production of vehicle components, where precision is crucial.
- Aerospace Sector : Suitable for the production of critical and complex parts.
Advantages of Buying Used
- Lower Costs : The used GILDEMEISTER Mod. CTX 400 S2 lathe offers an excellent quality-price ratio compared to a new machine.
- Excellent condition : The machine is in excellent mechanical and electronic condition, with less than 9000 working hours, which makes it an advantageous option.
- Reliability : GILDEMEISTER is a brand renowned for the quality and reliability of its lathes, guaranteeing high performance even for used machines.
In summary, the GILDEMEISTER Mod. CTX 400 S2 3-axis CNC horizontal lathe represents an excellent choice for those looking for a used machine with advanced features and solid performance. With its FANUC 21i-T CNC control and driven tools, it offers flexibility and precision, making it ideal for high-quality industrial applications.