Description of the FutureDrive® RC2000 Electronic Turning Tool

The FutureDrive® RC2000 is an electronic rotation tool developed for maintenance operations on gas turbines, such as the GE LM2500 . This device allows precise control of turbine shaft rotation during maintenance, inspection, or installation, allowing for the precise positioning of internal components such as compressor blades and the turbine itself. The FutureDrive RC2000 is inserted into the turbine shaft section and electronically connects to the control system to operate at various speeds and with precise position control.

Function and application

The primary purpose of this tool is to facilitate the gas turbine maintenance process by ensuring that the shaft can be rotated without having to start the entire system, reducing the time and risks associated with more complex operations. This allows for safe and controlled maintenance. It is ideal for:

• Blade Alignment : Turbine blades can be precisely aligned for inspection or replacement.
• Shaft rotation : Allows you to safely rotate the shaft during work.
• Inspection Support : Helps operators position the tree exactly, enabling accurate inspections.

Technical characteristics

The FutureDrive RC2000 is an advanced system that provides multiple rotation speed options, remote control, and integrated safety to protect the operator and the turbine itself during maintenance operations. Its key features include:

• Precise electronic control : ensures accurate positioning of the turbine shaft.
• Rugged design : Designed to withstand mechanical stress during use in industrial environments.
• Adjustable speed : Ability to select different rotation speeds for different operations.
• Easy integration : Easily connects to your existing turbine system.

General Electric LM2500 turbine

The General Electric LM2500 turbine is one of the world's most widely used aeroderivative turbines, primarily used in marine and industrial applications. Derived from the CF6 jet engine, the GE LM2500 is renowned for its efficiency, reliability, and versatility. It is used to propel naval vessels, as well as for power generation in industrial plants and offshore platforms.

Technical characteristics

• Power : The GE LM2500 turbine can generate up to 33 MW of power.
• Weight : Weighing in at around 6,100kg , it is a lightweight turbine for its capabilities.
• Thermal efficiency : Thanks to aeroderivative technology, efficiency reaches approximately 37% in open cycle.
• Rotation Speed : The turbine operates at speeds ranging from 3,600 rpm in industrial configuration up to 7,000 rpm in marine applications.
• Configuration 16-stage compressor , annular combustion chamber and 2-stage .

Sectors of use

The GE LM2500 is used in various sectors:

• Military : As a propulsion system for naval vessels.
• Industrial : Used for cogeneration and power generation in industrial plants.
• Offshore : Provides power for oil platforms.

FutureDrive® RC2000 used?

The FutureDrive RC2000 connects directly to the LM2500 and is primarily used for maintenance and inspection. Installed in the turbine's crankshaft section, it allows the shaft to be rotated without having to start the main system, thus reducing the risk of accidental damage and allowing the blades to be optimally positioned for any maintenance or repair.

Why it's important

The FutureDrive RC2000 is essential for gas turbine operators, enabling safe maintenance, reducing downtime, and maximizing precision. It is a key tool for maintaining the efficiency of the GE LM2500 , extending the life of the plant and improving operational safety.

Conclusion

In conclusion, the FutureDrive RC2000 GE LM2500 turbines , ensuring accurate and safe crankshaft control during maintenance. Thanks to its precision and ease of use, it is a key element in maintaining the reliability and performance of one of the world's most widely used turbines.